Improve TAT Refurbishment Process Excavator 20 Tons in Heavy Equiment Workshop



DOI: https://doi.org/10.25077/metal.6.2.107-116.2022

Author(s)

Refnal Marzuki (Politeknik Negeri Padang)
Rino Sukma (Politeknik Negeri Padang)
Nofriyandi R (Politeknik Negeri Padang)
Rusmardi Rusmardi (Politeknik Negeri Padang)

Abstract


This study discusses the turnaround time (TAT) process in the 20 Tons Excavator refurbishment process carried out by a heavy equipment repair shop in Palembang City. TAT is the time range for the completion of the work, starting from when the tool arrives at the workshop until the job is completed. In this study, the employer is the owner of the heavy equipment, and the work recipient is the workshop where the heavy equipment is carried out. Based on the workshop records, during the 20 Tons TAT Excavator's refurbishment process, the best time was achieved was 56 working days. At the same time, the entrepreneur felt that 56 days was too long and the entrepreneur asked that this repair could be completed within a maximum of 30 working days. This delay causes huge losses for entrepreneurs resulting in lost business opportunities. This research aims to increase the TAT for the completion of the 20 Tons Excavator refurbishment work completion time following the work completion agreement. For this reason, it is necessary to conduct a study to determine the causes of delays in repair work. In this study, the authors use the method used in this analysis: Define, Measure, Analyze, Improve and Control (DMAIC). Based on the research, it was found that three things significantly affect the delay in completing the work, namely the limited area for painting, work agreements as a result of the availability of spare parts and completion of work from third parties. In the process of reconditioning heavy equipment, namely setting up the painting area, availability of spare parts and ensuring the completion of work submitted to third parties, to achieve the fastest time for completion of work

Keywords


Turn Around Time; TAT; Refurbishment; Excavator

Full Text:

PDF

References


E. Handayani, "Efficiency of Heavy Equipment Use in Landfill Construction Work (Final Processing Site) Amd Village, Kec. Muara Bulian Kab. Batanghari (Efisiensi Penggunaan Alat Berat Pada Pekerjaan Pembangunan Tpa (Tempat Pemprosesan Akhir ) Desa Amd Kec. Muara Bulian Kab. Batanghari)". J Ilm Univ Batanghari Jambi 2015;15:90–5.

Handoyo. Hinabi Optimistic that demand for heavy equipment will increase in 2022 2022 (Optimistis Permintaan Alat Berat Meningkat di Tahun 2022 2022). https://newssetup.kontan.co.id/news/hinabi-optimistis- permintaan-alat-berat-meningkat-di-tahun-2022.

M. Sulaiman, M. H. Rahmat, "Analysis of Heavy Equipment Reliability on Productivity Levels Pcs Case Study (Analisis Keandalan Alat Berat Terhadap Tingkat Produktivitas Studi Kasus Pcs)". J Teknol Terap G-Tech 2017;1:33–8. https://doi.org/10.33379/gtech.v1i1.266.

M. Djunaidi, M. F. Sufa, "Proposed Maintenance Interval for Critical Components in Bottle Printing Machine (Mould Gear) Based on Downtime Minimization Criteria (Usulan Interval Perawatan Komponen Kritis Pada Mesin Pencetak Botol (Mould Gear) Berdasarkan Kriteria Minimasi Downtime)". J Tek Gelagar 2007;18:33–41.

N. Susanto, D. Azis, "Turn Around Time (TAT) Analysis in Aircraft Component Pooling Process: A Case Study of Delay in Returning CRJ 1000 Nextgen Aircraft Components at PT. GAA. (Analisis Turn Around Time (TAT) Pada Proses Pooling Komponen Pesawat : Studi Kasus Keterlambatan Pengembalian Komponen Pesawat CRJ 1000 Nextgen di PT. GAA)", J Tek Ind 2016;XI:21–6.

S. Muis, "Six Sigma Methodology; Theory and application in the Manufacturing Environment (Metodologi Six Sigma; Teori dan aplikasi di Lingkungan Pabrikasi)", Graha Ilmu, Yogyakarta, 2019

E.A. Zamora, "Value Chain Analysis: A Brief Review. Asian", J Innov Policy 2016;5:116–28. https://doi.org/10.7545/ajip.2016.5.2.116.

G. Vincent, "Guidelines for the Implementation of Six Sigma Programs Integrated with ISO 9001:2000, MBNQA, and HACCP (Pedoman Implementasi Program Six Sigma Terintegrasi Dengan ISO 9001:2000, MBNQA, dan HACCP)", Gramedia, 2022, pp-37

F. Firmansyah, A. Ginanjar and L. Herdiani, "Effective Voice of Customer Design to Support Customer Relationship Management Activities (Case Study: Toyota Auto 2000 Asia Afrika Bandung) (Rancangan Voice of Customer yang Efektif Sebagai Pendukung Kegiatan Customer Relationship Management (Studi Kasus: Toyota Auto 2000 Asia Afrika Bandung))", J TIARSIE 2021;17:117–24.

S.A. Horev, "The Ishikawa Diagram: Identify problems and take action, Publisher 50Minutes.com", 2016

J.S. Pischke and J. Angrist, "Mastering "Metrics: The Path from Cause to Effect", 2014.

O. Roderich, “5 Whys: The Effective Root Cause Analysis (Five whys improve your mind”, 2020.

G. Blokdyk, “RACI Matrix A Complate Guide, 5STARCooks”, 2019.


StatisticsArticle Metrics

This article has been read : 141 times
PDF file viewed/downloaded : 23 times

Copyright (c) 2022 Refnal Marzuki, Rino Sukma, Nofriyandi R, Rusmardi Rusmardi

 


View METAL's Stats

 

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.